Tongzheng's 2000T-7500T Three-Head Double-Rail Puller represents the pinnacle of aluminum extrusion auxiliary technology, engineered to solve the most persistent challenges in modern aluminum profile production. Unlike traditional single-head or Double-Head Pullers that suffer from frequent stops, vibration-induced defects, and low production efficiency, our innovative three-head design delivers non-stop continuous traction, ensuring the highest levels of precision, reliability, and throughput.
Equipped with our proprietary TZJX Servo System, this puller provides unmatched control over every aspect of the extrusion process. It seamlessly integrates with extrusion presses ranging from 2000 tons to 7500 tons, making it the ideal solution for both small-batch custom production and high-volume manufacturing operations. Since its introduction, this model has become the preferred choice for leading aluminum processors worldwide, helping them reduce operational costs, improve product quality, and gain a competitive edge in the market.
At the heart of our puller lies its unique three-head double-rail design, consisting of two identical puller heads and one integrated synchronous saw unit. While one puller head is actively drawing the extruded profile from the press, the second head is already returning to its starting position at maximum speed. As soon as the first profile is cut by the synchronous saw, the second head immediately takes over the next extrusion without any interruption. This seamless alternation reduces the overall work cycle time by up to 30% compared to traditional double-head pullers, significantly boosting your production line's overall output.
One of the most common and costly problems in aluminum extrusion is the formation of vibration marks on profile surfaces. Tongzheng's three-head puller solves this problem through our patented non-stop continuous traction technology. By eliminating the abrupt stops and starts associated with conventional handover systems, we completely eliminate vibration transfer to the extruded profile. The result is perfectly smooth, mark-free surfaces that meet the strictest quality standards. This single feature alone can increase your finished product yield rate by 15-20%.
We have completely reimagined the puller's body structure to achieve an optimal balance of strength and agility. Using advanced finite element analysis (FEA), our engineering team has removed unnecessary material while maintaining exceptional structural rigidity. The result is a machine that is significantly lighter and more maneuverable, yet capable of handling the heaviest and most complex profiles. This lightweight design reduces energy consumption, minimizes wear on moving parts, and allows faster acceleration, contributing to lower maintenance costs and longer equipment lifespan.
The TZJX Servo System is what truly sets Tongzheng's puller apart from the competition. Developed in-house by our team of experienced engineers, this advanced control system provides precise, real-time adjustment of all puller parameters, including speed, tension, and position.
The servo system only consumes power when needed, adjusting its output dynamically based on the extrusion load. This results in energy savings of up to 25% compared to traditional hydraulic or DC motor-driven pullers.
With position accuracy down to ±0.1mm, the TZJX system ensures consistent profile length and perfect alignment with the extrusion press. This level of precision is critical for manufacturing complex profiles used in electric vehicle battery trays and solar panel frames.
The system's rapid response time allows it to adapt instantly to changes in extrusion speed, ensuring smooth, uninterrupted production even under the most demanding conditions.
Our puller comes standard with an integrated synchronous saw unit that moves in perfect coordination with the puller head. This eliminates the need for a separate downstream sawing station, simplifying your production line layout and reducing material handling costs. The saw unit features a high-speed, carbide-tipped blade that delivers clean, square cuts every time. It is equipped with an automatic lubrication system that extends blade life and ensures consistent cutting performance. The saw's speed and feed rate are fully adjustable via the TZJX control panel, allowing you to optimize cutting parameters for different alloy types and profile geometries.
The Tongzheng 2000T-7500T Three-Head Double-Rail Puller is designed to handle a wide range of aluminum profiles, from simple solid bars to complex hollow sections. It is particularly well-suited for:
The puller is compatible with all major brands of extrusion presses and can be easily integrated into existing production lines. Our engineering team will work closely with you to ensure a seamless installation and provide comprehensive training for your operators.
Over 14 years of experience in the aluminum extrusion industry. We understand the challenges you face every day and are committed to providing solutions that help you overcome them.
Two state-of-the-art production facilities in Guangdong with over 20,000 square meters of manufacturing space, equipped with advanced CNC machining centers, laser cutters, and robotic welding systems.
On-site installation, commissioning, operator training, and 24/7 technical assistance. Our team of service technicians is always ready to help you resolve any issues quickly, minimizing downtime and maximizing your productivity.
Phone: +86 17328081178
WhatsApp: +34613207661
E-mail: ivanmontoya@tuta.io
Address: 2B03, 2nd Floor, Shangfengying Fengbo
Comprehensive Industrial Park, Shishan Town,
Nanhai District, Foshan City, Guangdong
Province, China
Bu web sitesi, web sitemizde en iyi deneyimi yaşamanızı sağlamak için çerezleri kullanır.
English
Español
Pусский
العربية
Whatsapp
Telefon
Posta